How to Make a Kid’s Lightsaber

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How to Make a Quick and Easy Batwoman or Batgirl Costume

As detailed in my how to make a Green Lantern costume post, we have been asked to dress as superheroes this year – specifically Green Lantern and Catwoman.  While doing an image search for Catwoman, I started running across articles discussing how adult superhero comic books are becoming and that she is at the forefront of this shift.  I won’t post any links as those images are NSFW.  Needless to say, Melanie will be Batwoman for Halloween this year.

We decided to make a sort of mash-up of Batwoman and Batgirl.  Between the two, there have been many different costumes from the comic books, TV show and movies.  The version we settled on has an active high contrast black and yellow color pallet and rugged details reminiscent of Frank Miller’s Batman.  I really liked the interpretation shown here (except for the skewed belt and leggy wrap thing).

MASK – Sew a Spandex Head Sock and Cut Out Eye Holes
My only concern with this costume was the mask.  I’m not a great seamstress and a mask could be challenging.  I knew making it out of spandex would be a big help.  Since it is so stretchy, it would be forgiving of a less-than-perfect shape.  I didn’t realize just how easy it would be until I saw this video.  Once I realized I could get away with a tube that would stretch to fit, I knew it wouldn’t be a problem.

First we took an edge of the spandex and wrapped it snugly around Melanie’s head to see how big of a tube we needed.  Next I pinned it up, cut it out and sewed it together up one side to create the tube.

Spandex Folded in Half with one Soon-to-be Sewn Edge

Second we added a curved cut and sewed the top to create the ears.

Hood Inside Out Cut and Sewn

After that we turned the mask right side out to hide the sewn edges.  Melanie tried the mask on and we marked for eye holes and a small nose ridge.  We tried to keep the holes small at first as we knew the material would stretch when she wore it.  We left all the cut edges raw since this fabric doesn’t unravel easily and it will probably only be worn one time.  After a test fit I noticed that the ears stood up but were a little flabby.  I made a couple of inserts out of some sheet foam (this stuff is awesome and cheap).  I guessed on the first set and then recut some a little bit larger to get them into a nicer shape.

Finished Mask with Original Ear Inserts – White Paper Placed for Clarity
New Ear Inserts (L) and Original (R)

CHEST INSIGNIA – Cut from Sheet Foam and Sew to Shirt
I have to imagine that one of the best parts of getting to draw Batman is putting your own spin on his logo.  There have been a huge number of different logos over the years but the one we settled on is from one (or more?) of the recent movies.  Its linear and angular nature lend well to the tougher harder look we were going for.

Sized Patterns for Chest and Belt

We sized the image for Melanie’s shirt and cut it out of the yellow Foamies sheet foam.  It is attached to her shirt with two stiches of yellow thread that can easily be removed without damaging the shirt (We were rushing to get pictures taken before the sun set so it is shown taped on below).

 

Yellow Foamies Sheet Foam

BELT – Cut from Sheet Foam, Glue Parts Together and add Velcro Closure
The belt was made from the same Foamies sheet foam that the hood inserts are made of.  First I cut two strips that would form the belt.  Next I made a buckle out of  a 3”x5” piece that would hide the seam where the two belt parts touched one another.  On top of that I glued a bat emblem and to its sides I glued “utility canisters.”

Cut Parts out of Sheet Foam
Belt Buckle will Hide Ends of Belt

Once the glue dried, we sewed and glued two strips of Velcro on the ends of the belt so it can be attached from behind.

All parts were glued together with a super strong PVA glue that I’ve used since school called Sobo.  It is basically a thicker, stickier version of Elmer’s glue.  I would think any kind of flexible strong glue would work for this project.  I would not use Elmer’s though.

This Glue was Used to Attach All Belt Parts Together

GAUNTLETS – Cut Fins from Sheet Foam and Sew to Tube of Spandex
Next we cut out yellow fins from the sheet foam adding an extra ½” to the bottom where they could be sewn into the spandex.  We also cut out rectangles of the spandex that could wrap Melanie’s arms over her shirt comfortably.

Fins and Arm Guard Fabric Cut Out – Fabric Shown Unfolded

Next the fabric was folded in half and the fin was placed inside along the edge.  Then the edge that the fins touched was stitched, joining the fins to the fabric.

Arm Guard Folded in Half Inside Out with Fins Upside Down Inside Arm Guard

The fabric was turned inside out to create the finished gauntlet.  The ends of the fabric tube were left unfinished.

Finished Guantlet

BOOT INSERTS – Cut Inserts from Sheet Foam and Slide in Front of Boot Tongue
We wanted to add some yellow to the bottom of the costume but were not willing to buy yellow boots.  Most homemade shoe covers that simulate boots look terrible and don’t stay on.  We came up with a solution I like very much.

In keeping with the tough look, Melanie will wear her black hiking boots and we just made a little yellow insert to stick between the laces and the tongue of the boot.  It worked out great!

Paper Pattern to Test Fit
Refining Pattern for Good Fit

CAPE – Cut from Spandex and Add Shoelace to Top for Attachment
We were trying to do this costume ultra cheap and originally were not going to have a cape but it turned out that we had just enough fabric left to make a decent one.  If it were a fully designed part of this costume I would have made it wider and longer but it works as is.  And besides, shorter is better for fighting crime.

First, we folded over a section of the cape at one end just large enough to get a shoelace easily through, then we pinned and sewed it.  So we had a small tube at one end of a large rectangle of fabric.

Cape Pinned for Shoelace Tube

Next we ran a shoelace through this tube and test fit the cape.  The cape is attached by wrapping the ends of the shoelace over the front of the shoulders and then passing them through the armpit area and tying them together in the middle of the back.  This provides a very clean look for the cape with no need for a front clasp or knot under the throat.

Shoelace Run Through Tube

Next we marked where we wanted the bottom of the cape to be.  Finally, we cut a scallop pattern in the bottom of the cape and left all of the edges raw.

Adding a Scallop Pattern to the Bottom
Finished Cape

We are both really pleased with how this costume turned out and how cheap it is.  Melanie already had a black shirt, black leggings and black boots.  The only things we had to buy for this costume were half a yard of “black swimwear lining” and a sheet of yellow Foamies.  Total retail price:  $6!  We had a coupon so it only cost us $3.50!

Black Running Shirt and Black Leggings
Boots with Yellow Sheet Foam Inserts
Spandex Cape Tied Over Shoulders and Around Back
Spandex and Yellow Sheet Foam Guantlets
Yellow Sheet Foam Ensignia and Belt – Taped on For Pictures – Ensignia Sewn on – Belt Parts Glued On
Spandex Mask with Sheet Foam Ear Inserts

Simple Delicious Homemade Ice Cream

There is a light bulb moment the time you make your first dessert.  Things that look complicated are really simple.  Cookies seem complex until you find out they are little more than butter and sugar.  Frosting is even simpler.  You can literally make it from just butter and sugar.  In this pantheon of simple but sweet, we should include ice cream.  It tastes great but what is it?  “I know there is a loud machine and a lot of ice involved.  It must be too hard to make.  Please pass the Häagen-Dazs.”

Hold on!  Ice cream is simple.  With the right equipment and the recipes I’m about to give you, you can have soft serve sitting in your lap in about an hour.

Step One – Get the right kind of ice cream maker.  Unless you really love ice cream or have a large family, sell that giant beast of an ice cream maker lurking in the corner of the garage.  You want a smaller, quicker and easier machine.  We received the Cuisinart ICE-20 as a gift one year and it works great.  It is such a simple device that I’m sure you can find something comparable for about $50 (example).

“Can’t I just mix the ingredients together and stick them in my freezer?  Then I don’t need an ice cream maker.”  Only if you want a solid ice brick instead of ice cream.  The ice cream maker freezes the concoction while it is whipping air into it.

Preferred Ice Cream Maker Specifications
1. 1-1/2 to 2 quart capacity
2. Reusable freezer bowl (liquid core freezes so no ice used)
3. Simple to set up, operate and clean.

From Left to Right: Cover, Paddle, Freezer Bowl, Motorized Base

Step Two – Develop your base recipe.
The first ice cream aha moment came when we made our first batch of vanilla.  You freeze milk, cream, sugar and vanilla extract while whipping air into it.  That’s all there is to it.  Simple!

My second aha moment was when I realized that pretty much every flavor of ice cream uses the same base and adds in different flavorings and those flavorings are usually in about the same proportions.  Wow!  That means you can get new flavors pretty true to what you want with very little experimenting.

So let’s develop our base recipe first.  Everyone has slightly different ideas about what ice cream should taste and feel like.  Almost all of this is controlled by the amount of butterfat that is used.  You can get butterfat from a number of dairy ingredients like whipping cream, 2% milk and so on.  To keep things simple I recommend that you work with two sources:  heavy cream (it has the highest concentration at 36%) and whole milk (3 to 4%).

Try this recipe for vanilla first.

Vanilla Ice Cream (Printable PDF version)
Makes about 5 cups

1-1/2 cups whole milk
1 cup sugar
1-1/2 cups heavy cream
1 teaspoon vanilla extract

1.  Freeze freezer bowl according to manufacturer’s instructions (probably overnight).
2. Keep all ingredients cold – store in refrigerator until just before using.
3. Mix milk and sugar in medium bowl on low speed for about two minutes until all sugar is dissolved.
4.  Add cream and vanilla and mix about one minute until evenly incorporated.
5. Pour immediately into ice cream maker and operate according to manufacturer’s instructions until ice cream is thick and frozen (probably 30 minutes).
6. Eat immediately for soft serve.  Transfer to container and place in freezer for about two hours for firmer ice cream.

Next, modify the recipe to suit your tastes.  Most recipes call for two cups of heavy cream and one cup of whole milk.  We thought that tasted great and was very smooth but it leaves a greasy feeling in your mouth.  One cup of heavy cream and two cups of whole milk is acceptable but the ice cream begins to get a little more crunchy and I wouldn’t reduce the butterfat below this level.  As you can see with our recipe above, we settled right in the middle.

A note about eggs.  The very best ice creams use eggs.  Look on the side of Ben & Jerry’s and you’ll see them listed.  Why are they there?  Well, they serve as an emulsifier suspending all those little butterfat particles.  They also impart a nice texture, increase the shelf life and aid in whipping air into the mixture.  We don’t include them here because they are either added raw or really add complexity to the recipe when you cook them into a custard.  You can make great tasting ice cream without them so we leave them out.

Step Three – Go crazy with the combo moves.
You have your base tweaked just the way you like it.  Now comes the fun part.  Get creative and mix tasty stuff into it.

I’ve found that usually one teaspoon of liquids and two cups of chopped up or small solids works well so use this as a starting point.  Here are three recipes that we really like:

Oreo Mint Ice Cream (Printable PDF version)
Makes about 5 cups

1-1/2 cups whole milk
1 cup sugar
1-1/2 cups heavy cream
1 teaspoon peppermint extract
2 cups coarsely chopped Oreos

1.  Freeze freezer bowl according to manufacturer’s instructions (probably overnight).
2. Keep all ingredients cold – store in refrigerator until just before using.
3. Mix milk and sugar in medium bowl on low speed for about two minutes until all sugar is dissolved.
4.  Add cream and peppermint and mix about one minute until evenly incorporated.
5. Pour immediately into ice cream maker and operate according to manufacturer’s instructions until ice cream is relatively thick but not completely frozen (probably 28 minutes).
6. Add Oreos and mix for two minutes until ice cream is thick and frozen.  NOTE:  You may need to remove a little of the base before adding the Oreos if your machine is small and whips in a lot of air.
7. Eat immediately for soft serve.  Transfer to container and place in freezer for about two hours for firmer ice cream.

Peanut Butter Cup Ice Cream (Printable PDF version)
Makes about 6 cups

1-1/2 cups whole milk
1 cup sugar
1 cup creamy peanut butter
1-1/2 cups heavy cream
1 teaspoon vanilla extract
1-1/2 cups Reece’s Peanut Butter Minis (1 bag – the tiny unwrapped ones)

1.  Freeze freezer bowl according to manufacturer’s instructions (probably overnight).
2. Keep all ingredients cold – store in refrigerator until just before using.
3. Mix milk, sugar and peanut butter in medium bowl on low speed for about two minutes until mixture is smooth.
4.  Add cream and vanilla and mix about one minute until evenly incorporated.
5. Pour immediately into ice cream maker and operate according to manufacturer’s instructions until ice cream is relatively thick but not completely frozen (probably 28 minutes).
6. Add PB minis and mix for two minutes until ice cream is thick and frozen.  NOTE:  You may need to remove a little of the base before adding the PB minis if your machine is small and whips in a lot of air.
7. Eat immediately for soft serve.  Transfer to container and place in freezer for about two hours for firmer ice cream.

Peach Ice Cream (Printable PDF version)
Makes about 5 cups

2 cups finely chopped peaches (about 4 small peaches – small have less water & better taste)
½ juice of a lemon
1-1/2 cups whole milk
1-1/2 cups sugar
1-1/2 cups heavy cream

1.  Freeze freezer bowl according to manufacturer’s instructions (probably overnight).
2. Keep all ingredients cold – store in refrigerator until just before using.
3. Combine peaches, lemon juice and ½ cup of sugar in a medium bowl.  Cover and refrigerate for 2 hours.  Stir mixture occasionally (if desired).
4. Stir mixture and strain liquid into a separate bowl.  Return peaches to refrigerator.
5. Mix peach juice, milk and remaining 1 cup of sugar in medium bowl on low speed for about two minutes until all sugar is dissolved.
6.  Add cream and mix about one minute until evenly incorporated.
7. Pour immediately into ice cream maker and operate according to manufacturer’s instructions until ice cream is relatively thick but not completely frozen (probably 28 minutes).
8. Add peaches and mix for two minutes until ice cream is thick and frozen.  NOTE:  You may need to remove a little of the base before adding the peaches if your machine is small and whips in a lot of air.
9. Eat immediately for soft serve.  Transfer to container and place in freezer for about two hours for firmer ice cream.

Be sure to let me know about your fantastic cream creations.  I’m always looking for an excuse to eat more ice cream.

Update:  Here are all four ice cream recipes on a one-page layout.